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Types of recyclable batteries available in the market and their main recycling processes.

As the world continues to pay increasing attention to environmental protection and sustainable development, battery recycling has become an important way to solve the electronic waste problem. The wide range of applications of batteries, from household items to industrial equipment, provides us with convenience, but also brings the challenge of waste battery disposal. This article will introduce three common types of recyclable batteries and their main physical recycling processes.

Type 1: Lead-acid battery
Lead-acid batteries are one of the earliest rechargeable batteries in the world and are widely used in car starting, backup power and industrial equipment. Because lead-acid batteries contain a large amount of lead and sulfuric acid, they have high recycling value, but improper disposal can cause serious pollution to the environment.

Type 2: Lithium-ion battery (Li-ion)
Lithium-ion batteries are widely used in mobile phones, laptops, electric vehicles and energy storage systems because of their high energy density, long life and portability. Because lithium-ion batteries contain precious metals such as lithium, cobalt, and nickel, their recycling can not only reduce environmental pollution, but also recover valuable resources.

Type 3: Zinc-manganese battery
Zinc-manganese battery is an alkaline battery, also known as alkaline zinc-manganese battery. It is a type of disposable battery, and common specifications include AA, AAA, etc. This kind of battery is usually used in some larger-power electronic devices, such as alarm clocks, toys, flashlights, etc.

The main processes of battery physical recycling:
1. The first step in battery recycling is to collect used batteries. There are usually dedicated battery recycling points in various places, or centralized collection through stores, schools, businesses and other channels. Some countries also have laws and regulations requiring manufacturers and sellers to collect and recycle used batteries.

2. The collected batteries are classified according to type. Different types of batteries have different recycling processes. Lead-acid batteries, lithium-ion batteries, zinc-manganese batteries, etc. all need to be processed separately to ensure that the recycling process is efficient and environmentally friendly.

3. Before formal physical recycling, batteries need to be pre-processed, including discharge processing, disassembly, etc. Discharge processing is to ensure that the battery will not short-circuit or explode during processing, resulting in a fire and threatening the life safety of workers; disassembly is to separate different materials in the battery.

4. The pretreated battery enters the material separation and recycling stage. Different types of batteries use different methods for material separation. Lead-acid batteries usually separate lead, plastic and acid through physical and chemical methods; lithium-ion batteries use mechanical separation, including shredding, screening and separation, purification and dust removal, to recover lithium, carbon black, iron, copper, aluminum, etc. Materials that can be reused.

Battery recycling can not only effectively reduce the pollution of electronic waste to the environment, but also recover precious metal resources, achieve sustainable utilization of resources, and bring high-return economic benefits to recyclers. Therefore, in the global recycling market, battery recycling has always been the most important Popular recycling projects. Our team welcomes customers from all over the world to contact us at any time to discuss cooperation in battery recycling. If you are interested in our products and services, or have any questions, please do not hesitate to contact our team today.

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Italian customers experience the technical strength of lithium battery recycling factory.

In the context of the rapid development of the global environmental protection industry, an Italian customer, faced with the rapid development of the same industry, must seek new technical equipment to maintain competitiveness. After contacting our factory through our website and social media, he traveled to Zhengzhou, China, came to our production factory, and personally participated in the trial operation of new machines off the assembly line. This on-site trip not only gave the customer a deep sense of our technical strength, but also opened up a broader development space for him.

As a practitioner in the lithium battery recycling industry, Italian customers have shown strong interest in our equipment. The customer left his contact information on the lithium battery recycling website and expressed his hope to come to our factory in person to have an in-depth understanding of our technical strength. Customers traveled thousands of miles from Italy to Zhengzhou, China, to participate in the trial operation of our new machines off the assembly line. Our professional technical staff arranged a full trial operation to demonstrate our technical solutions and product performance to customers. During the trial operation, the customer personally participated in the operation and had an in-depth understanding of the operating principles and characteristics of the equipment, and gained a deeper understanding of our technical solutions and product performance.

In addition to lithium battery recycling equipment, customers have also shown strong interest in our other recycling equipment, including dual-shaft shredders, cable recycling machines, automotive glass recycling machines, photovoltaic panel recycling machines, etc. We arranged an overall factory tour to let customers understand other recycling machine technologies, and introduced the quality and technology patents of our lithium battery recycling machines to customers in detail. After the visit and trial operation, the customer expressed high recognition and trust in the quality and technical patents of our lithium battery recycling machines, and both parties reached a consensus on the specific details of the cooperation and the future development direction.

This visit of the Italian customer not only deepened the cooperative relationship between us and the customer, but also laid a solid foundation for future cooperation between the two parties. If you are interested in our lithium battery recycling products and services, or have any questions, please do not hesitate to contact our team today.

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Suny Group will showcase its latest battery recycling technology at the IFAT 2024 Munich show.

We are honored to announce that Suny Group will participate in the IFAT Environmental Protection Technology Exhibition again this year and present new battery recycling technologies and products. IFAT is an exhibition held every two years in Munich, Germany, showcasing the latest innovations and technologies covering the fields of water, waste, wastewater and raw materials management. The exhibition is an important platform for the environmental protection industry, attracting professionals, government agencies and enterprises from all over the world.

At the IFAT exhibition, we will showcase the latest developed cable recycling and environmental protection equipment and technologies, including fully automatic lithium battery recycling lines, lead-acid battery recycling lines, button battery recycling machines, zinc-manganese battery recycling machines, scrap lead smelting equipment, double-axis Shredder, metal crusher, waste gas, waste water and dust treatment equipment. Demonstrate our technical prowess and innovation.

IFAT Munich will be opened on Monday, May 13 at 11 a.m. by Germany’s Environment Minister Steffi Lemke and Bavaria’s State Minister for the Environment and Consumer Protection Thorsten Glauber. The German Chancellor Olaf Scholz will send his greetings via video message. The key topic is “Adapting to the consequences of climate change.” With more than 120,000 visitors expected from over 150 countries. More than 3.100 exhibitors are presenting themselves and their solutions at IFAT Munich, 55 percent of them from abroad.According to the latest news from the IFAT Munich 2024 official website, this exhibition will have more highlights to show to everyone who pays attention to this exhibition.

Our exhibited products have not only been rigorously tested and verified in terms of performance and quality, but also have outstanding performance in environmental protection and energy saving. Our team will provide you with professional consultation and solutions at the booth throughout the process, answer any questions you have about environmental protection equipment and technology, and help you better understand our products and services.

Show information:
Date: May 13-17, 2024
Location: Munich Exhibition Center
Booth: Hall B4/421-a

The IFAT exhibition is a platform for exchange and cooperation. We look forward to discussing cooperation opportunities with people and business representatives from all walks of life in the environmental protection industry, sharing experience and results, and jointly promoting the development of the environmental protection industry. If you are interested in our battery recycling products and technologies, or would like to learn more about our company and services, please feel free to contact us. We look forward to meeting you at the IFAT exhibition!

Kind regards, Suny Group Team

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A professional after-sales team helps Korean customers install lithium battery recycling equipment.

In the context of the booming global lithium battery recycling industry, in order to better serve overseas customers, our after-sales engineer team responded positively and went to South Korea to provide on-site guidance on the installation of lithium batteries and provide battery recycling equipment to important customers. In this cross-border cooperation, our professional technical team accompanies customers throughout the process, provides efficient and professional technical support and services, and jointly completes the operation and production of the production line, providing a strong guarantee for customers’ production.

Our after-sales engineer team uses professional technology and rich experience to serve every customer who needs us. Korean customers have shown strong interest in our company’s lithium battery recycling equipment and introduced our company’s advanced equipment technology, which has improved the company’s production efficiency and competitiveness. In order to meet the needs of customers, our after-sales engineer team acted quickly and went to South Korea to guide the installation on site. We know the importance of after-sales service, so our team not only provides comprehensive technical support, but also fully considers the interests of our customers. Every detail from the arrangement of equipment parts to the installation process strictly follows the operating specifications to protect the interests of customers.

During the on-site installation guidance process, our technical team carefully guides customers to understand the usage and maintenance specifications of the machine. Whether it is the operation process or maintenance methods of the equipment, we have explained in detail and demonstrated the operation in person to ensure that customers fully master the equipment usage skills. We patiently guide every step of the detailed operation to ensure that customers can complete the installation work on time and with high quality, and can operate the equipment skillfully to ensure the normal operation of the production line.

Our overseas installation team has rich experience and professional operating specifications. From the sorting of machine and equipment parts to the inspection during transportation, they strictly control to ensure that the equipment reaches the customer site intact. During the installation process, our team works carefully to ensure the best quality and best results when installing the equipment. Our after-sales engineer team always adheres to a professional and responsible attitude, provides customers with high-quality technical support and services, and provides strong guarantee for customers’ production.

During the overseas guidance process, we work closely with customers to complete equipment installation and debugging to ensure that customers are proficient in using the equipment. Through the joint efforts of both parties, the production line was successfully put into operation, providing strong support and guarantee for customers’ production. This cross-border cooperation not only deepens the cooperative relationship between us and our customers, but also lays a solid foundation for future cooperation between the two parties. Our team sincerely welcomes customers from all over the world to contact us. We will provide you with the most satisfactory lithium battery recycling solutions with professional technology and services. Contact us today!

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battery recycling machine

500kg/hr Lithium Battery Recycling Machine

Fully Automatic Waste Lithium Ion Battery Recycling Plant Lithium Ion Lead Acid Battery Recycling Machine

Fully Automatic Waste Lithium Ion Battery Recycling Plant Lithium Ion Lead Acid Battery Recycling Machine

iconProduct Description
The 500kg/hr lithium battery recycling plant is used for dismantling and recycling the Soft package battery, cellphone battery,Shell battery,Cylindrical battery etc. Different types of lithium bat-teries have different recycling procedures. Please contact us for detailed configuration.

iconModel Number: ZY-500
iconCertification: CE
iconWarranty: 2 Year
iconVoltage: 220V/380V/Customized

  • Detailed Information

500kg/hr lithium battery recycling plant is used to disassemble and recycle soft-pack batteries, mobile phone batteries, shell batteries, cylindrical batteries, etc. Industrial automation runs through the entire process, and the recycling efficiency is very high. Strong processing capacity. The processing capacity is up to 500 kg per hour, which is equivalent to an annual recycling volume of 5,000 tons of waste lithium batteries, and the recovery rate of waste lithium batteries for valuable substances reaches more than 98%.
The Lithlum lon Battery Recycling Line is used to recycle Cellphone Battery, Laptop Battery, (EV) CarBattery, Cylindrical Battery, Hard Shell Battery, Li-Polymer – Pouch Type Battery, Automotive Pack andModules Batteries, Positive and Negative Plates etc. The final products are black mass, aluminum granule, copper granule, plastic, steel shell andseparator plastic etc.
Lithium battery mainly consists of shell, positive electrode, negative electrode, electrolyte anddiaphragm. The positive electrode is formed by coating lithium cobaltate powder on two sides ofan aluminum foil current collector through PVDF which plays a bonding role;The negative electrode structure is similar to the positive electrode and consists of carbon powder bonded toboth sides of the copper foil current collector.

Phone Battery Ev Car Battery Recycling Plant Machine Lithium Ion Battery Recycling Machine

At present, the research on the recycling of wastelithium batteries is mainly focused on the recovery of high-value anode precious metals cobaltand lithium. Copper in the negative electrode of waste lithium battery (content up to 35%) is animportant production raw material widely used.Carbon powder adhered to it can be used asadditives such as plastics and rubber. Based on the structural characteristics of lithium batteries,our company adopts an environmentally-friendly physical separation process to realize efficientseparation and recovery of waste lithium batteries.
The pretreatment process of Lithium Batetry Recycling Plant mainly comprises the following steps: after discharging the recovered waste batteries, crushing, magnetic separation, air separation, crushing, gravity separation, screening and other processes are carried out by mechanical equipment.

Phone Battery Ev Car Battery Recycling Plant Machine Lithium Ion Battery Recycling Machine

Attributes Attribute Value
Recovery Rate of Metallic Aluminum >98%
Powder Recovery Rate >98%
Content of Powder In Metal Aluminum <2%
Content of Metallic Aluminum In Powder <2%
Qualified Rate 99%
Failure Rate <1%
CMR ≥1.67
Applicable Industries Manufacturing Plant, Machinery Repair Shops, Construction works
Showroom Location Egypt, Canada, Turkey, United Kingdom, United States, Italy, France, Germany, Viet Nam, Philippines, Peru, Saudi Arabia, Indonesia, Pakistan, India, Russia, Thailand, Kenya, Argentina, South Korea, UAE, Colombia, Algeria, Sri Lanka, Romania, Bangladesh, South Africa, Kazakhstan
Place of Origin Henan, China
Final product Copper, Aluminum, Paper, Cobalt Lithium & Graphite Mix Powder
Control PLC+PC+Touch Screen
Feature Easy Operation; High Seperation Rate
Work Video

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battery recycling machine

1000kg/hr Lithium Battery Recycling Machine

Factory Price Lithium Ion Battery Recycling Machine Waste Battery Recycling Plant

Factory Price Lithium Ion Battery Recycling Machine Waste Battery Recycling Plant

iconProduct Description
The 1000kg/hr lithium battery recycling plant is used for dismantling and recycling the Soft package battery, cellphone battery,Shell battery,Cylindrical battery etc. Different types of lithium bat-teries have different recycling procedures. Please contact us for detailed configuration.

iconModel Number: ZY-1000
iconCertification: CE
iconWarranty: 2 Year
iconVoltage: 220V/380V/Customized

  • Detailed Information

The scientific complexity of different batteries makes recycling challenging on an industrial scale. Different chemical compositions, materials, sizes, etc. will bring different challenges in the process. Our 1000kg/h battery recycling system solves every obstacle in the process to recycle batteries as efficiently as possible. The recycling system shreds materials in progressively smaller sizes, as well as produces higher value lron, Plastic Film, Black Mass, Aluminum, and Copper.
The Lithlum lon Battery Recycling Line is used to recycle Cellphone Battery, Laptop Battery, (EV) CarBattery, Cylindrical Battery, Hard Shell Battery, Li-Polymer – Pouch Type Battery, Automotive Pack andModules Batteries, Positive and Negative Plates etc. The final products are black mass, aluminum granule, copper granule, plastic, steel shell andseparator plastic etc.
Lithium battery mainly consists of shell, positive electrode, negative electrode, electrolyte anddiaphragm. The positive electrode is formed by coating lithium cobaltate powder on two sides ofan aluminum foil current collector through PVDF which plays a bonding role;The negative electrode structure is similar to the positive electrode and consists of carbon powder bonded toboth sides of the copper foil current collector.

Phone Battery Ev Car Battery Recycling Plant Machine Lithium Ion Battery Recycling Machine

At present, the research on the recycling of wastelithium batteries is mainly focused on the recovery of high-value anode precious metals cobaltand lithium. Copper in the negative electrode of waste lithium battery (content up to 35%) is animportant production raw material widely used.Carbon powder adhered to it can be used asadditives such as plastics and rubber. Based on the structural characteristics of lithium batteries,our company adopts an environmentally-friendly physical separation process to realize efficientseparation and recovery of waste lithium batteries.
The pretreatment process of Lithium Batetry Recycling Plant mainly comprises the following steps: after discharging the recovered waste batteries, crushing, magnetic separation, air separation, crushing, gravity separation, screening and other processes are carried out by mechanical equipment.

Phone Battery Ev Car Battery Recycling Plant Machine Lithium Ion Battery Recycling Machine

Attributes Attribute Value
Recovery Rate of Metallic Aluminum >98%
Powder Recovery Rate >98%
Content of Powder In Metal Aluminum <2%
Content of Metallic Aluminum In Powder <2%
Qualified Rate 99%
Failure Rate <1%
CMR ≥1.67
Applicable Industries Manufacturing Plant, Machinery Repair Shops, Construction works
Showroom Location Egypt, Canada, Turkey, United Kingdom, United States, Italy, France, Germany, Viet Nam, Philippines, Peru, Saudi Arabia, Indonesia, Pakistan, India, Russia, Thailand, Kenya, Argentina, South Korea, UAE, Colombia, Algeria, Sri Lanka, Romania, Bangladesh, South Africa, Kazakhstan
Place of Origin Henan, China
Final product Copper, Aluminum, Paper, Cobalt Lithium & Graphite Mix Powder
Control PLC+PC+Touch Screen
Feature Easy Operation; High Seperation Rate
Work Video

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news

Suny Group launches green and innovative lithium battery recycling process.

In the pursuit of environmental protection and resource reuse, lithium battery recycling has become the focus of global attention. As a leader in the field of lithium battery recycling, Suny Group has recently launched an innovative process to bring lithium battery recycling to a new level and add another touch of glory to the cause of green environmental protection.

Suny Group’s new process includes the following key steps:

1. Shredder: First, the used lithium batteries are sent to the shredder to be shredded into small pieces.
2. Hammer crusher: Next, the shredded materials are sent to the hammer crusher for secondary crushing and separation to further refine the materials.
3. Crusher: The crushed materials are sent to the pulverizer for crushing treatment to achieve a finer particle size.
4. Separator: The crushed materials are separated by wind through the analysis machine to separate valuable metal elements from other materials.
5. Collector: The separated metal elements are collected and discharged through the induced draft fan to ensure resource reuse and environmental protection.
6. Pulse purifier: The dust in the entire equipment is purified by the pulse purifier to ensure a clean production environment.
7. Classification screen: The materials sorted by the analysis machine are sent to the classification screen for screening, and large metal materials are sorted out.
8. Magnetic separator: The magnetic separator separates the nickel from the metal and provides pure metal materials for subsequent processing.
9. Specific gravity sorting machine: The fine materials that have been sorted and screened are then sorted by specific gravity to completely separate metals and other materials.
10. High-pressure fan: The entire system is in a negative pressure state, collecting powder and purifying the air to ensure a clean production environment and employee health.

This innovative process not only improves the efficiency and quality of lithium battery recycling, but also greatly reduces environmental pollution and achieves sustainable use of resources. In Suny Group’s process, the main materials recovered from used lithium batteries include: Black mass, Aluminum granule, Copper granule, Separator plastic, Steel, and shell.

Our team sincerely welcomes customers from all over the world to contact us. We will provide you with the most satisfactory solutions with professional technology and services. Contact us now and let us work together to create a broader future for lithium battery recycling!

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American customers visited our production factory to participate in the trial operation of new machines.

The United States, the cradle of scientific and technological innovation, is also a hot spot for the rapid development of the environmental protection industry. Recently, we were fortunate to welcome an important customer from the United States. He decided to seek new technical equipment amid the rapid development and fierce competition faced by the same industry. By participating in the lithium battery recycling exhibition, he saw the capabilities of our factory. Due to our technical strength, we decided to come to our production factory in person to participate in the trial operation of our new machines off the assembly line. During this special visit and exchange, our team accompanied us throughout the entire process, demonstrating our professional technology and excellent quality to our customers.

This customer from the United States is facing the challenges of rapid development and fierce competition in the same industry. Therefore, it is urgent to introduce new technical equipment to enhance its competitiveness in the field of lithium battery recycling. By participating in the lithium battery recycling exhibition, he had a preliminary understanding of the technical strength of our factory, and decided to come to our production factory in person to participate in the trial operation of our new machines to gain an in-depth understanding of our technical solutions and product performance.

In communicating with customers, we learned that customers have high expectations for our equipment performance and technical solutions. In order to meet the needs of customers, we have made sufficient preparations in advance to ensure that we can provide customers with professional technical support and full service guarantee. After the customer arrived at our company, we arranged a full trial operation. We introduced the technical features and operating procedures of our new machine to our customers, and then conducted an on-site trial run. The customer personally participated in the trial operation and experienced the performance and stability of the equipment. Through on-site communication and experience, customers have a deeper understanding of our technical solutions and product performance.

During the trial operation, the customer expressed high recognition and trust in our machine quality and technical patents, and decided to sign a long-term purchase contract with us. The customer said that by introducing our advanced equipment, it will help them obtain more local lithium battery recycling resources and improve their competitiveness and market share. No matter what challenge or need you face, our team is here to serve you. Contact us now and let us start the journey of lithium battery recycling cooperation and achieve your goals together.